Coating machine in squaremeter level

Coating machine in squaremeter level

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Equipment Introduction

Coating machine in squaremeter level is suitable for the coating of sub-micron level functional coatings on substrate size greater than or equal to 1200*600mm Calcium Titanium Mineral thin film batteries, organic solar cells, PI films, optical films, etc. It is suitable for megawatt and gigawatt level mass production lines. The equipment is equipped with Z-axis automatic lifting, die head automatic cleaning, pre-coating, Gap value monitoring, solution feeding system and recycling fluid cabinet system, frame vibration damping, wind knife and micro-negative pressure clean environment, etc., equipped with robot loading and unloading substrate.


Technical Parameters
Overall Dimension1600*2050*2100mm(1.2m width)3600*2650*2100mm(2.4m width）
Power supply voltageSingle-phase voltage AC220V±10%; Frequency: 50HZ
Coating area (customizable upon request)600*1200mm1200*2400mm
Slurry viscosity1~500cps
Coating speed0.05-5m/min(according to the nature of pulp)  
Dry film thickness0.05-10um(according to the nature of pulp)  
Unevenness of film thickness≤±3％
Uneven area around≤8mm(according to the nature of pulp)  
Feeding pump precision≤0.1ul/s
Shockproof gradeVC-C
Flatness of adsorption platform≤10um
Remarks

Can be configured with wind knife, wind knife out of the wind speed, wind temperature can be designed according to user needs, wind knife insulation, compatible with the CDA interface, temperature and wind speed alarms


Functional Features

1. The motion module adopts high-precision air-floating bearings and marble platform to ensure coating precision;

2. Dual Z-axis decoupling design, independent height adjustment on both sides of the coating cutterhead to ensure cutterhead parallelism;

3. High-precision Gap monitoring with high-resolution contact displacement sensor and laser displacement sensor;

4. Two-stage feeding system, using high-precision syringe pump feeding system, precise feeding, reducing solution waste;

5. With solution defoaming function to ensure coating quality;

6. The coating cutter head adopts high-precision fluid simulation cavity design, and the cutter head can be customised according to the nature of customer's solution;

7. Integration of high uniformity wind knife, according to the process requirements of the coating film pre-drying of different wind temperature requirements to ensure the quality of the film;

8. Fully automated substrate loading and unloading design, to ensure that the whole machine running tempo and quality after coating;

9. The frame adopts vibration-damping design, and the vibration-proof grade reaches VC-C level;

10. Simple operation, customisable formula and coating parameters, flexible and convenient process research;

11. Adopting integrated design, the equipment is easy to debug and maintain;

12. Can support customised solutions according to customer requirements.

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